Sheet, Plate, and Panel Cutting

CNC Routing Service

Profile, pocket, drill, and engrave flat components in plastics, composites, wood-based sheet, foam, and selected aluminum plate.

Recommended inputs: DXF or STEP, thickness, material grade, quantity, and edge requirements
Panel WorkflowProfiles, pockets, holes, and edge details
Part Types
Panels, guards, signs, covers, fixtures
Secondary Work
Drilling, countersinking, tapping, engraving
Order Range
One-offs through nested production

Overview

A flexible cutting process for flat stock

Routing uses rotating tools to cut profiles and machined details. It is especially useful when the material is poorly suited to laser cutting or when pockets, counterbores, and edge features are required in the same setup.

Profile Cutting

Inside and outside contours, cutouts, tabs, slots, and openings.

Pockets and Recesses

Machined depths for hardware, labels, covers, and mating parts.

Hole Operations

Drilling, countersinking, counterboring, and selected tapping.

Nested Production

Efficient sheet layouts for repeat parts and panel families.

Capabilities

Routing and secondary operations

CapabilityBest FitImportant Details
2D ProfilingFlat outlines, cutouts, and panel shapesInside corner radius, edge tabs, and cut quality
2.5D MachiningPockets, steps, recesses, and local thickness changesPocket depth, floor finish, and tool access
Hole FinishingFastener holes, countersinks, counterbores, and insertsFastener standard and hardware specification
Marking and EngravingPart IDs, scales, labels, and shallow graphicsArtwork format, depth, and legibility requirement

Materials

Common sheet and plate options

Material behavior, thickness, and protective film affect workholding, feeds, edge quality, and tool selection.

ABSAcetal / POMPolycarbonateAcrylicHDPEUHMWPVCG10 / FR4Carbon Fiber SheetFoamPlywoodMDFAluminum SheetAluminum Plate

Applications

Typical routed components

Machine Panels

Guards, covers, backers, doors, and access panels.

Fixtures and Tooling

Assembly nests, drill templates, test fixtures, and workholding boards.

Electrical and Display Parts

Equipment faces, bezels, labels, sign panels, and mounting plates.

Composite Components

Flat profiles and openings where heat-free cutting is preferred.

Design Notes

Plan for tools, hold-down, and edge quality

Allow Inside Radii

Inside corners retain a radius related to the cutting tool diameter.

Support Small Parts

Tabs, onion-skin passes, or alternate workholding may be needed for small profiles.

Define Cosmetic Faces

Identify protective film, visible surfaces, and acceptable tool marks.

Call Out Hardware

Specify countersinks, inserts, threads, and fastener standards in the drawing.

FAQ

CNC routing questions

Should I send DXF or 3D CAD?

DXF works well for simple flat profiles. Use STEP plus a drawing when the part includes pockets, multiple depths, countersinks, or critical dimensions.

Can you route aluminum?

Selected aluminum sheet and plate can be routed. Geometry, thickness, workholding, edge finish, and quantity determine whether routing or another machining process is the better choice.

Can hardware and finishing be included?

Yes. Add required inserts, threads, deburring, engraving, coating, or assembly details to the RFQ.

Start RFQ

Upload your routed panel or plate design.

Include material, thickness, quantity, visible face, and all secondary operations.

Get CNC Routing Quote