High-Volume Metal Production
Custom Metal Stamping
Develop tooling and a controlled production route for blanked, pierced, bent, drawn, coined, and formed sheet metal components.
- Features
- Blank, pierce, bend, emboss, coin, draw, lance, and form
- Completion
- Deburr, wash, heat treat, plate, coat, weld, and assemble
- Program Inputs
- Annual volume, material coil, tool life, quality plan
Applications
Repeat sheet components optimized around tooling
Brackets and Clips
Mounts, retainers, springs, tabs, shields, and fastening elements.
Contacts and Terminals
Conductive components with controlled geometry and plating requirements.
Structural Stampings
Reinforcements, channels, covers, and formed production hardware.
Drawn Components
Cups, shells, housings, and selected deeper formed geometries.
Processes
Choose tooling around geometry and demand
| Route | Best Fit | Planning Focus |
|---|---|---|
| Single-Operation Tooling | Simple blanks or forms and modest production needs | Operator handling and secondary operations |
| Compound Tooling | Several cutting actions completed in one press stroke | Flat geometry, edge control, and part release |
| Progressive Die | Higher-volume parts with sequential cut and form stations | Strip layout, carrier, feed, station balance, and tool maintenance |
| Deep Draw / Forming | Shells, cups, and geometry with significant material movement | Draw ratio, radii, lubrication, anneal, and wall behavior |
Materials
Common sheet and coil materials
Design Guidance
Plan material flow and tool access
Use Practical Radii
Inside corners and bends need radii that suit material thickness, temper, and tool strength.
Define Burr Direction
Identify functional and cosmetic sides so blanking orientation can be planned.
Control Feature Spacing
Holes, edges, and forms placed too closely can distort or weaken tooling.
Share the Forecast
Annual demand and program life determine the appropriate die construction and maintenance strategy.
FAQ
Metal stamping questions
Is stamping only for very high volume?
Tooling is volume-sensitive, but different tool types can suit short, medium, or high-volume programs. The forecast guides the recommendation.
Can stamped parts be plated?
Yes. State plating specification, thickness, masking, contact requirements, cosmetic areas, and whether parts are plated before or after forming.
Can prototypes be made before hard tooling?
Laser cutting, machining, soft tooling, or staged tooling may be used to validate geometry before committing to production tooling.
Start a Stamping Program